Low Pressure Injection Molding Turn-Key Solution

Features


  • Horizontal injection system, vertical clamping system.
  • Nozzle connected to gear pump directly, without heating pipe, avoid material crystallization.
  • Nozzle connected to melting tank, injection unit back and forward by air.
  • Melt tank made from aluminum alloy, precision machining then coated with Teflon, heating evenly and rapidly and clean easily.
  • Equipped with Ejection system driven by Pneumatic cylinder.
  • Two tie bar design for molding small parts, operation easily.
  • Equipped with Light Curtain、 Dual Palm buttons and safety cover for operator safety.
  • Machine driven by air pressure and single phase electric power source. Energy saving, low pollution and no oil leakage risk made from hydraulic system suitable for clean room and laboratory.
  • Low pressure molding is an innovative process between injection molding and potting. It’s molding at very low pressure with hot melt adhesives for low injection pressures. A cost effective alternative to epoxy potting. It offers superior strain relief compared to conventional plastic injection molding for cable、wires and connector.
  • Complete sealing of the components providing water-tight encapsulation.
  • Short cycle time (14-45 seconds) to complete part.
  • The Pressure adjusting valve control the pressure of injection.
  • Three PID thermal temperature control zones (Melting tank and nozzle)
  • Multiple language HMI and user friendly PC Base
  • Complete operation history of setting & alarm
  • 1000 sets of mold documents can be export as backup.
  • Offer one axis control for servo motor.
  • Built in USB /Ethernet/Print port/CF Card.


Main specifications

Low Pressure Injection Molding Turn-Key Solution Clamping force 1ton

Injection Unit
Injection Type Horizontal Injection
Capacity l 3.5
Injection Capacity cm3 / r 8.98
Pump Speed r.p.m 0~51
Nozzle Stroke mm 30
Nozzle Contact Force ton 0.12
Clamping Unit
Clamping System Air Hydro Booster
Clamping Force ton 1
Opening Stroke mm 160
Mould Space mm 285
Min Mould Space mm 125
Overall Size of Platens mm 480*140
Space Between Columns mm 360
Ejector Force ton 0.12(Pneumatic)
Ejector Stroke mm UP 10
Electrical Equipment & General
Power Source / Voltage V / HZ 1 ø 220/(50/60)
Drive Motor kw 0.12
Heater kw 3.92
Temperature Control Zone zone 3
Pressure Pneumatic kg / cm2 6
Dimension of Machine (L*W*H) m 1.2*1.0*1.8
Weight of Machine ton 0.3
Option
Size Of Slide Table mm 340*140
Slide Table Stroke mm 200

Low Pressure Injection Molding Turn-Key Solution Clamping force 4tons

Injection Unit
Injection Type Horizontal Injection
Capacity L 3.5
Injection Capacity mL / r 8.98
Pump Speed r.p.m 0~51
Nozzle Stroke Mm 30
Nozzle Contact Force Tf 0.12
Clamping Unit
Clamping System Air Hydro Booster
Clamping Force Tf 4
Opening Stroke Mm 160
Mould Space Mm 285
Min Mould Space Mm 125
Overall Size of Platens Mm 480*140
Space Between Columns Mm 360
Size Of Shuttler Platen Mm 340*140
Shuttle Plate Stroke Mm 200
Ejector   Air
Ejector Force ton 0.12(Pneumatic)
Ejector Stroke Mm UP 10
Electrical Equipment & General
Power Source / Voltage V / HZ 1 ø 220/60
Drive Motor kw 0.12
Heater kw 3.92
Temperature Control Zone zone 3
Pressure Pneumatic kg / cm2 6
Dimension of Machine (L*W*H) m 1.2*1.0*1.8
Weight of Machine ton 0.3
Option
Size Of Slide Table mm 340*140
Slide Table Stroke mm 200
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